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Our Clientele | Success Stories
Almost all our clients have reported significant operations
results within few months of our engagement. We have helped
some of them use the superior operations capability to build
a decisive edge in the market to impact sales and bottom line.
Listen to Niranjan Kirloskar
CEO of Fleetguard Filters.
Presenting how his company
got dramatic improvements using
the theory of constraints.
Client: Fleetguard Filters
The after market of fleetguard has grown by
about 50% year on year since last 3 years
of implementation. Finished goods inventory
dropped from 40 days to 20 days, distributer
inventory dropped from around 45 days to 20
days. The distributer ROI is around 100%,
one of the best in the country
Client: Liberty Shoes
The production lead time has dropped from 45
days to 25 days. 33% reduction in WIP and FG
inventory. This has released cash for working
capital and also improved the availability
of Finished Goods
Client: Top1 Lubricants
More than 50% drop in inventory while availability
has improved to near 100% in all warehouses.
Client: A Leading Switchgear manufacturer
Record Production Levels month on month from
the third month, achieved more than 50% rise
in plant output
Client: Godrej Interio
Using the Theory of Constraints solutions, the
Office Furniture Division (OPUS) of Godrej Interio
achieves on time delivery of 99%+, on the original
committed customer dates, while reducing
manufacturing lead time by 25% and drastic
reduction of expenditing expenses like overtime
(over 70%) and air-freight charges (over 90%)
Client: Tool and Die Cast Die manufacturer
Die Cast Dies and Panel Tools manufacturing
major implements multi-project CCPM to improve
on-time delivery (as per originally committed
dates) from 8% to 90%+ in 4 months
Client: TRF
With implementation of multi-project CCPM
solution, the company delivered 30% more output
as compared to last year, from existing
resources. The design lead time has come down
to 3 months from an average of 8 months,
while the design iterations have dropped
from an average of 6 to about 1.2.
Client: Tata Metaliks
Tata Metaliks sets and industry benchmark in
executing Blast Furnace relining shut down
completed in record 23 days with 25% extra
scope and with expenses at 87% of the initial
budget. Peak plant production reached in
record 10 days
Client: Abhishek industries
Using CCPM, Abhishek Industries (Trident
Group) erects spinning plant of 30,000
spindles, a green field project, in record
time of 9 months as compared to industry
benchmark of m12 months. The ramp up to p
eak production was also achieved in 40 days
as compared to typical industry time of
3-4 months.
Client: TRF
With implementation of multi-project CCPM solution, the company delivered 30% more output as compared to last year, from existing resources. The design lead time has come down to 3 months from an average of 8 months, while the design iterations have dropped from an average of 6 to about 1.2.
Client: Fleetguard Filters
Major player in manufacturing and distribution of automotive filters. The after market of fleetguard has grown by about 50%, year on year since last 3 years of implementation. Finished goods inventory dropped from 40 days to 20 days while availability at company warehouses went upto 99%. The distributors now have inventory turns of 24 with 100% availability. The distributor ROI is around 120%, one of the best in the country.
Client: Liberty Shoes
One of leading companies in fashion footwear industry. The production lead time has dropped from 45 days to 25 days. 33% reduction in WIP and FG inventory. This has released cash for working capital and also improved the availability of Finished Goods.
Client: Top1 Lubricants
One of the largest distributors of automotive lubricants in South East Asia. Inventory in its central warehouses dropped from 7 months to 2 months, while improving availability to near 100%. In the first phase of roll out of the retail replinishment solution to select retailers, the range of company's products available on the counter has more than doubled and the distributor's reach has increased by over 50% over a period of three months.
Client: A Leading Switchgear manufacturer
Record Production Levels month on month from the third month, achieved more than 50%
rise in plant output
Client: Godrej Interio
Using the Theory of Constraints solutions, the Office Furniture Division (OPUS) of Godrej
Interio achieves on time delivery of 99%+, on the original committed customer dates,
while reducing manufacturing lead time by 25% and drastic reduction of expenditing
expenses like overtime (over 70%) and air-freight charges (over 90%)
Client: Tool and Die Cast Die manufacturer
Die Cast Dies and Panel Tools manufacturing major implements multi-project CCPM to
improve on-time delivery (as per originally committed dates) from 8% to 90%+ in
4 months
Client: Tata Metaliks
Tata Metaliks sets and industry benchmark in executing Blast Furnace relining shut down
using CCPM. Blast Furnace relining shut down completed in record 23 days with 25% extra
scope and with expenses at 87% of the initial budget. Peak plant production reached in
record 10 days
Client: Abhishek industries
Using CCPM, Abhishek Industries (Trident Group) erects spinning plant of 30,000 spindles,
a green field project, in record time of 9 months as compared to industry benchmark of
12 months. The ramp up to peak production was also achieved in 40 days as compared to
typical industry time of 3-4 months.
© 2010 Vector Consulting Group