Success stories – High Velocity Custom Manufacturing

  • High Velocity Custom Manufacturing

    Lakshmi Machine Works Ltd. (Machine Tool Division)

    A TOC based flow manufacturing solution was implemented to ensure on time delivery as per committed due date

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  • High Velocity Custom Manufacturing

    Kirloskar Oil Engines Ltd. (KOEL)

    After moving away from forecast-based to consumption-based operations, the company now offers guaranteed deliveries in one week.

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  • High Velocity Custom Manufacturing

    Pratibha Syntex Ltd

    This integrated textile company saw its OTIF increase to 90% and profits go up by 55% after adopting TOC

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  • High Velocity Custom Manufacturing

    Godrej Material Handling

    In a few months of implementation manufacturing lead times crashed to one-third.

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  • High Velocity Custom Manufacturing

    Godrej Interio

    In addition to crashing lead-time of regular orders, the company now also offers an assured seven days delivery

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  • High Velocity Custom Manufacturing

    Kirloskar Ferrous Industries Ltd (KFIL)

    The company’s customer on-time delivery increased to 100% on daily basis and significantly increased SOB with key customers

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  • High Velocity Custom Manufacturing

    Filtrum Tools

    The company reduced overall lead-time by 25%, and improved on-time delivery performance to about 90%

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  • High Velocity Custom Manufacturing

    Godrej Securities Solutions

    Within two years of implementation, profits tripled, and then quadrupled in the third year

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  • High Velocity Custom Manufacturing

    Raymond Luxury Cottons Ltd.

    Within eight months of implementing TOC, production lead-time reduced by 25% and OTIF improved to 95%

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  • High Velocity Custom Manufacturing

    Bajaj Luminaires Division

    The on-time-in-full delivery performance of the firm improved to 85% (industry standard is 20-30%)

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  • High Velocity Custom Manufacturing

    Godrej Storage Solutions

    A new supply chain segment was created for supplying standard products with three-day guaranteed delivery

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  • High Velocity Custom Manufacturing

    Tata Radiators

    The implementation of the TOC flow Management solution in NPD has doubled the output rate of new products.

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  • High Velocity Custom Manufacturing

    Godrej Tooling

    On-time delivery of ETO projects improved to 85% while reducing overall lead time

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  • High Velocity Custom Manufacturing

    Filtrum Polymers

    In the first six months of implementation, the firm released more than 60% additional capacity and improved Inventory turns by 50%

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  • High Velocity Custom Manufacturing

    Hercules Hoists Limited

    Production was streamlined by implementing Theory of Constraints based on “pull” manufacturing processes

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