Lakshmi Machine Works Ltd. (Machine Tool Division)

LMW Machine Tool Division (MTD) is a pioneer in manufacturing of CNC Lathe (Turning Centre) and Machining Centres. LMW's customers are component (parts) manufacturers in automobile industry, auto ancillaries, and general-purpose machining/engineering industries. They place orders whenever there is a need to enhance their capacity and/or capability. The major challenge for the company was posed by two realities in this environment:

1. The actual timing of when the customer needs the order delivered is subject to uncertainties (at customer end) like site readiness, loan approvals, market conditions etc.
2. Assembly of each of these machines involves ~1500 components which are procured or imported from over 100 vendors. So, the actual time of order completion is also subject to uncertainties in arrival of all the needed parts on or before the scheduled date of assembly.

This co-existence of uncertainties at both ends, coupled with pressure to meet monthly targets, led to a stressed working environment and undesirable effects including increase in inventory (RM/WIP/FG), customer experiencing high and varying lead-times, poor on-time completions, loss of assembly output etc.

After implementing an end-to-end ‘pull’ replenishment solution for ensuring components availability, the uncertainties delaying the timely assembly of standard machines were dampened. Further, for customised machines, a TOC-based flow manufacturing solution has been implemented to ensure on-time delivery as per committed due date.

Key benefits experienced post implementation are as follows:

Other Clients

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Ashok Leyland – NPD

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Skipper Pipes Limited

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Kirloskar Ferrous Industries Ltd (KFIL)

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Filtrum Polymers Pvt. Ltd.

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Kirloskar Oil Engines Ltd. (KOEL)

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Godrej Material Handling

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Kirloskar Oil Engines Ltd (Spares And Services)

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International Tractors Limited

Fleetguard Filters Pvt Ltd

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Mahindra First Choice Services

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Jindal Stainless Limited

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Godrej Interio-NPI

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VIP Industries Ltd

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JK Files And Tools

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Liberty Retail Revolution Ltd

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Pratibha Syntex Ltd

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Raymond Zambaiti Ltd

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A Major Vertically Integrated Linen Exporter

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KEI Industries Ltd

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Bajaj Electricals Engineering And Projects Division

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Godrej PIRE

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Tata Bluescope Steel Limited

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Tata Metaliks

Fleetguard Filters

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Trident

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Ashok Leyland- Spares Parts Division

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Bajaj Luminaires Division

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Filtrum Tools

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Fleetguard Filters Pvt. Ltd. (NPD)

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Godrej Interio

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Godrej Interio-Home Kitchens

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Godrej Storage Solutions

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Godrej Tooling

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Hercules Hoists Limited

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JK Fenner (India) Ltd

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Lakshmi Machine Works Ltd. (Machine Tool Division)

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Liberty Shoes Ltd

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Lucas Indian Service Ltd.

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Parag Milk Foods Ltd.

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Schneider Electric

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Tata Radiators

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Top1 Lubricants, Indonesia

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Shriram Pistons

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Tata Autocomp Systems Ltd

Royal Enfield

Volvo Eicher

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Kelloggs

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Khadims

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Kurl-on

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L&T – Heavy Engineering

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Lenskart

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Linc pens

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MSP Steel

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PARI

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Pidilite

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Jindal Stainless Steelway

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Shalimar Paints

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Raychem RPG

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Shanthi Gears

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Sintex Industries Limited

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TATA International

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Viveks

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TATA Steel

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Westside

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Yellow Diamond (Prataap Snacks)

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Polycab

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Vaibhav Global Limited

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APL Apollo Tubes Limited (APL Apollo)

Asian Granito

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Kirloskar Agri

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Daawat

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FBB

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Greaves Cotton

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Godrej AV

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Godrej Hershey’s

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Godrej security solutions PSS

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Century Plyboards India Ltd.

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Raymond

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Shakti Pumps

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Skipper Pipes

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Blackberrys

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Dollar Industries

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Sterlite Tech

Lupin

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Strides

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Ajanta Pharma

Sun Pharma

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Trident Group

Get in touch

Registered Office:
Vector Management Consulting Pvt. Ltd.
10th floor, Thane One, DIL Complex,
Ghodbunder Road, Majiwade,
Thane (West), Maharashtra - 400610, India.
Phone
022 6230 8800, 022 6230 8801

Corporate Identity Number:
U74140MH2006PTC164922
For any queries, contact
Mr. Hemal Bhuptani
[email protected]