This Tier 1 Auto supplier manufactures radiators for passenger cars and commercial vehicles. Most auto parts Tier 1 suppliers struggle to meet the daily requirements of the OEMs. This is not helped by the fact that the daily requirements by OEMs of a part fluctuate widely. Hence, Tier 1 companies are in the constant state of firefighting and chaos to provide the service, leading to loss of capacity, high rejections, high inventory, and exhausted managers. Tata Toyo Radiator Limited (TTR), through the deployment of TOC solutions and thinking with Vector Consulting Group, has been able to reverse this scenario. Its service level to OEMs has improved significantly on daily basis. There is now an optimal Finished Goods stock for each of its OEMs. TTR has increased its output by over 30% from existing infrastructure. The implementation of the TOC flow Management solution in NPD has doubled the output rate of new products.
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Vector Management Consulting Pvt. Ltd.
10th floor, Thane One, DIL Complex,
Ghodbunder Road, Majiwade,
Thane (West), Maharashtra - 400610, India.
022 6230 8800, 022 6230 8801
Corporate Identity Number:
Mr. Hemal Bhuptani